Spray vs Brush Cabinet Painting: Which Method is Right for Your Kitchen?
Understand the differences between spray and brush cabinet painting to choose the best method for your refinishing project.
Spray Painting Method
Professional cabinet refinishers overwhelmingly choose spray application for good reason—it delivers superior results in less time.
How Cabinet Spraying Works
**Equipment Used** - HVLP (High Volume Low Pressure) spray systems - Airless sprayers for larger projects - Spray booths or containment systems - Professional-grade spray guns
**The Process** 1. Doors removed and numbered 2. All surfaces thoroughly prepared 3. Primer sprayed in thin, even coats 4. Light sanding between coats 5. Multiple finish coats applied 6. Controlled drying environment
Advantages of Spray Painting
| Advantage | Why It Matters | |-----------|----------------| | Smooth finish | No brush marks or roller texture | | Even coverage | Consistent color and sheen | | Speed | Faster application time | | Professional look | Factory-quality results | | Gets into details | Reaches routed edges and corners |
Disadvantages of Spray Painting
- **Equipment cost**: Professional spray systems cost $500-$3,000+ - **Setup time**: Requires masking and containment - **Overspray**: Needs controlled environment - **Learning curve**: Technique takes practice - **Weather dependent**: Temperature and humidity matter
Brush and Roll Method
While spray painting dominates professional work, brush and roll techniques still have their place.
When Brush Painting Makes Sense
**Small Touch-Ups** For minor repairs or touching up a few cabinets, setting up spray equipment isn't practical.
**DIY Projects** Homeowners often choose brush/roll for cost savings, though results vary.
**Limited Ventilation** Some spaces can't accommodate spray application.
Brush and Roll Technique
**Best Practices** 1. Use high-quality mini foam rollers (4-inch) 2. Apply thin coats (key to avoiding drips) 3. "Tip off" with a quality brush 4. Sand lightly between coats 5. Allow proper dry time
**Recommended Tools** - Wooster mini foam rollers - Purdy or Wooster angled brushes (2-2.5") - Paint tray with liner - 220-grit sandpaper - Tack cloth
Best Paints for Brush/Roll Application
Self-leveling paints minimize brush marks: - **Benjamin Moore Advance**: Industry favorite, levels beautifully - **Sherwin-Williams Emerald Urethane**: Excellent leveling - **Cabinet Coat**: Formulated for brush/roll
Side-by-Side Comparison
| Factor | Spray | Brush/Roll | |--------|-------|------------| | Finish quality | Excellent (10/10) | Good (7/10) | | Speed | Fast | Slow | | Equipment cost | High | Low | | Skill required | High | Moderate | | DIY friendly | No | Yes | | Professional standard | Yes | Sometimes | | Coverage of details | Excellent | Good | | Touch-up ease | Harder | Easier |
Cost Comparison
**DIY Brush/Roll** - Paint: $150-$300 - Supplies: $50-$100 - Total: $200-$400
**DIY Spray (with equipment purchase)** - Paint: $150-$300 - Spray system: $300-$800 - Supplies: $100-$200 - Total: $550-$1,300
**Professional Spray** - Average kitchen: $3,500-$7,000 - Includes all materials and labor - Guaranteed results
Our Recommendation
For Homeowners
If you're doing the work yourself, brush and roll with quality paint like Benjamin Moore Advance can achieve good results. Key factors: - Take your time - Apply thin coats - Sand between coats - Accept some texture vs spray
For Best Results
Hire a professional who sprays cabinets. The difference in finish quality is significant and worth the investment for most homeowners. Your kitchen is a major focal point—professional spraying delivers the factory-smooth finish that transforms a space.
At CabinetPro
We exclusively use HVLP spray application for all cabinet refinishing projects. Our controlled spray environment and professional-grade equipment ensure every cabinet receives a flawless, durable finish that will last for years.
